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PHYSICAL INFRASTRUCTURE

Engineered for Comfort. Built for Purity.

Take an architectural tour through our 50-acre model dairy farm designed to withstand Indian climate extremes while sustaining peak animal welfare.

High roof ventilated barn with wide feed alleys
BARN ENGINEERING

Ridge-Ventilated Thermal Barns

Traditional buffalo sheds in India suffer from heat stagnation during sweltering summers, precipitating thermal stress and steep declines in milk output.

DodhWala barns are built with 8-meter high ridge-ventilated ceilings engineered using thermodynamic thermal stack airflow principles. Warm air naturally escapes through the continuous ridge opening while cool fresh air is drawn in across the open-span perimeter.

8-Meter Clearances Maximum natural convective air movement
Sand & Rubber Beds Zero knee abrasions and cool resting surfaces
Misting fans in action above buffaloes
CLIMATE MITIGATION

Automated Industrial Cooling & Fogging

Buffaloes have black skin and one-tenth the sweat glands of cattle, making them uniquely vulnerable to heat exhaustion.

Our automated cooling system pairs 72-inch industrial High-Volume Low-Speed (HVLS) fans with high-pressure stainless steel micro-misting nozzles (70 bar pressure). When sensors register temperatures exceeding 27°C, the system initiates periodic wetting and evaporation cycles, lowering skin temperatures by 6°C to 8°C without wetting the resting bedding.

  • IoT temperature and relative humidity triggers
  • Non-wetting 20-micron aerosol foggers
  • Continuous fresh drinking water in self-filling SS bowls
STERILE PROCESSING

Touch-Free Milking & Sub-4°C Chilling

Complete physical separation between animals and open air milk storage ensures zero ambient dust or bacterial contamination.

Herringbone Automated Parlor

Gentle pneumatic teat clusters mimic calf nursing, with electronic milk meters recording fat and volume before pumping milk through food-grade 304 stainless steel conduits.

Rapid Plate Chiller & Silos

Milk passes through our heat exchanger plate chillers and drops from 37°C to 3.8°C in under 90 seconds, followed by hermetic storage in insulated double-jacketed bulk milk tanks.

Stainless steel bulk milk cooling facility at DodhWala
SANITARY DEFENSE

Strict Biosecurity Protocols

Our campus operates on a three-tier biosecurity perimeter to safeguard our animals from external pathogens and cross-contamination.

Vehicle Disinfection Bay

Every feed truck and visitor vehicle passes through automated wheel spray trenches and high-pressure underbody disinfectant arches upon entry.

Sanitary Foot Baths & PPE

Staff and approved visitors walk through potassium permanganate shoe baths and don clean sanitised boots and protective coats before entering any barn.

Dedicated Quarantine Ward

Any newly arriving cattle or animals requiring specialized veterinary observation undergo 21 days of isolation in our isolated medical perimeter.

Schedule a Guided Infrastructure Tour

See our high-clearance barns, automated parlor, and chilling plant in person during our weekly educational sessions.

Book a Farm Visit